From my Twitter stream – 5/9/12

This is cool. What a great concept. (key lending library) http://t.co/fyNvn1Lt
Heathkit Educational Systems Closes Up Shop: For the second time since 1992, Heathkit Educational Services (HES)…http://t.co/DWsxlgYm
GM8LFB
Solar Alert big time two M class flares plus Aurora alert. http://t.co/4Oekkfov

21 Things to Do: Build a kit

While most amateur radio operators today buy their equipment rather than building it, a well-rounded amateur radio operator should have basic electronics construction skills. This includes knowing how to read a schematic diagram, being able to identify the different types of electronic components, and how to solder.

Building a kit is a good way to acquire these skills. Building a simple kit will teach you all of these skills, and once you’ve successfully completed the kit, you may even have something that’s useful.

What kit should you build?
Kits are available from many different companies. Really too many to list here. Googling “electronic kit” turns up more than 12 million results!

What I can do here is to tell you about a couple of the kits we’ve built during our club construction nights. Each time we’ve done this, we have had 20 or more builders, and by the time it was ready to go home, everyone of them had his or her kit working. Usually, there are some people who’ve never even soldered before, but that didn’t stop them from successfully completing their kit.

PicoKeyer Plus

The PicoKeyer Plus makes a good first kit. It has less than 20 components, and once complete, is a useful addition to your shack.

The first kit we built was the N0XAS PicoKeyer. N0XAS no longer produces this particular kit, but he’s replaced it with one that’s even better – the PicoKeyer Plus (www.hamgadgets.com). The reason that I chose this kit is that it is inexpensive (less that $20), has fewer than 15 components, and a very good manual that includes step-by-step assembly instructions.

A keyer is a device that is used to key a transmitter when operating Morse Code. The PicoKeyer allows you to set the speed at which you send code and has memories that allow you to automatically send frequently sent messages. If you’re just learning Morse Code, you can use the PicoKeyer as a code practice oscillator.

Another kit that we built is the Sure PS-LP11111 5~16 VDC Linear DC Voltage Power Supply. This kit can be purchased from Amazon (http://www.amazon.com/5-16-Linear-Voltage-Power-Supply/dp/B005FMTCWA) for about ten bucks. This kit has less than 20 components, and when you’re done with it, you can use with wall wart transformer to supply DC voltages for other projects. The downside to building this particular kit as your first construction project is that the instructions are very sparse. If you decide to build this kit, be sure to have someone who can help you should you have any trouble with it.

Building your kit
Here’s what the PicoKeyer manual has to say about building their kit:

With just a little care and practice, even a first time kit builder can complete the project in a relatively short time.  You will need to gather a few tools and supplies together before beginning to assemble your kit.  Here’s what you will need:

  • A clean, level, static-free work area with good lighting.  Wooden workbenches are fine.  If you are working on a kitchen table, be sure to spread out some newspaper or something else to keep solder splatters and sharp wire ends from damaging the table top.
  • A soldering iron.  A small, low-wattage (25-35 Watt) pencil type iron is ideal.  Avoid larger, pistol-grip types.  You can find inexpensive irons at your local Radio Shack.  You will need a fine tip intended for electronics.  Be sure to use an iron rest or holder to keep the iron from damaging your work surface.  If you plan to assemble more kits, I recommend investing in a good quality, temperature controlled soldering station such as the Weller WES or WLC series.  You’ll be glad you did!  Follow the iron manufacturer’s instructions for tinning the tip, and keep a damp sponge handy to keep the tip clean.
  • Solder suitable for electronics work.  Use a good quality, small diameter rosin core solder intended for electronic assembly.  DO NOT use acid core solder!
  • Small needle-nose pliers and a pair of small diagonal wire cutters.  The smaller you have, the better off you will be.  Again, you can find hand tools intended for electronics work at Radio Shack and other suppliers such as Techni-Tool, Jensen, Mouser and Sears.
  • A clamp or small vise to hold the work is a good idea.  I use a PanaVise, but you can also construct a board holder out of scrap wood and rubber bands.  If you use a regular bench vise, use gentle pressure and something to cushion the vise jaws.
  • A pencil to check off each step as you finish it.

You can do it
You really can do this, and the skills you learn will make you a better amateur radio operator. Not only that you’ll be surprised at how much fun building your own gear can be. At our club’s first build night, we had a young woman who was building her first kit. I will always remember her squeal of delight when we inserted the battery and her keyer came to life. There are very few things like that feeling.

QRP ARCI aims to make accessible kits

QRP ARCIIn January, the QRP Amateur Radio Club International challenged their members to come up with a kit that would be buildable by those with physical disabilities. The original deadline was this year’s Four Day’s in May, held in conjunction with the Dayton Hamvention.

Yesterday, however, they decided to extend the deadline to next year’s FDIM. In an e-mail sent to various QRP mailing lists, Ken Evans, W4DU, QRP-ARCI president says:

Since issuing the challenge, we have received feedback from a number of sources stating that a four month timeline was overly optimistic to perform all the needed steps to develop such a kit.  We have discussed various alternatives and have decided to extend the timeline.  The rules will stand as initially stated, however this will be a special category at FDIM 2013.  Thus giving a full year for the development and design effort.

Complete rules can be found on the QRP-ARCI’s Accessibility Challenge page.

New QRP kit measures power, SWR

From Terry, WA0ITP, via the qrp-l mailing list:

QRP-o-meterThe Four State QRP Group is pleased to announce a new kit, the QRPometer, a sensitive and accurate power/swr meter designed by David Cripe, NMØS.   Complete specifications, assembly manual, and ordering information can be found online PayPal is accepted.

The range of accurate power measurement extends down to a low 100 milliwatts.  This kit was conceived to fill a need within the hobby for an inexpensive, highly accurate RF power and VSWR meter for QRP power levels.  With it’s large digital display it makes a very useful addition to your shack.

The QRPometer uses simple analog signal-processing circuitry to provide a set of essential measurement features not previously available in a single unit. High quality, double sided, printed circuit board construction is used, with solder mask and silk screened component reference designators.

All components are  through-hole for easy assembly. NO toroids are required, and all controls  and jacks are PCB mounted. The QRPometer can be constructed by beginners as well as experienced builders. Construction time is approximately 3 hours, depending on experience level. The only equipment required for calibration is a digital voltmeter, and a QRP transmitter..

All proceeds  go to fund OzarkCon.  As always, thank you for supporting the Four State QRP Group.

New VXO kit outputs 250 mW

From Terry, WA0ITP via the qrp-l mailing list:

The Four State QRP Group is pleased to announce a new kit, the Stand-Alone VXO  (SAVXO) designed by Jim Kortge, K8IQY.  The very complete manual, specifications, and ordering information can be found here http://www.wa0itp.com/savxo.html  PayPal is accepted. It is shipped with 40M components but can easily be used on any HF band.

This is a Super VXO design which has it’s origins in the Super VXO of the SS-40 receiver. It is crystal controlled yet combines frequency agility with smooth stable tuning, and NO perceptible drift – even from a cold start. It is ideal for driving your NS-40 or other crystal controlled transmitter or receiver, and is also a great starting point for a transmitter strip of your own design. As kitted the SAVXO will put out over 250mW by itself, plenty of power to operate QRPp if desired.

All proceeds  go to fund OzarkCon.  As always thank you for supporting the Four State QRP Group.  http://www.4sqrp.com/

Easy PCB Holder

Ken, WA4MNT, posted this to several QRP mailing lists and gave me permission to post it here….Dan

WA4MNT PCB HolderAre you ready for a useful tool that you can assemble with a hammer? I came up with this after I got tired of chasing around PCBs on the bench top during construction and testing. I have one of those gimbaled pcb vises, but it takes up too much room on the bench.

This is perfect for secure holding of PCBs during soldering, prototyping, and testing. A dovetail groove prevents any slipping of the board from the fixture, with minimal clamping pressure. The jaw opening will easily accommodate and securely hold boards from 1/4-in. to 5-in., easily extended with longer rods. The jaws are fabricated from UHMW, (ultra-high-molecular- weight polyethylene), rods are Nylon. Easily replaceable elastic band for many years of service.

All the details are here for anyone wanting to build one, or there is a complete kit of machined parts ready for assembly, now available. The kit costs $23.

Construction night a success

Back when I was ARROW president, I started a tradition of using one of our monthly meetings as a “construction night.” The first year we built a little keyer kit. In subsequent years, we built ladder-line J-poles, Arduino microcontrollers, and other little projects like that.

I’m happy to say that that tradition continues today. This month’s meeting, which took place on Wednesday evening, was the 2011 episode of construction night. This year, we built the Sure PS-LP11111 5~16 VDC Linear DC Voltage Power Supply Kit.

Sure PS-LP11111 5~16 VDC Linear DC Voltage Power Supply Kit

The Sure PS-LP11111 5~16 VDC Linear DC Voltage Power Supply Kit isn't a complete power supply, but the addition of a cheap AC wall wart makes it one.

This kit met all my criteria for a club construction project:

  • It was inexpensive. PartExpress sold me 15 of them for $9 each.
  • It was easy to build. As you can see from the photo above, the kit has less than 20 parts. It took me less than a half hour to build, and most of the club members had theirs put together in less than 45 minutes.
  • Those that built it have something useful that they can actually use in their shacks.  I plan to use mine to power the little QRP radio kits that I’ve built over the years. This thing should easily supply an amp at 9 V or 12 V.

As I said, this was a real success. So much so, that several of our club members said that we should do this more often. We even discussed other projects that might we might want to tackle.

One final note: Only one of our kit builders had any problem with his kit. Despite pointing out that the electrolytic capacitor, full-wave bridge, and the LED were polarized and had to be inserted properly, this fellow managed to insert his electrolytic capacitor in backwards. It worked for about two minutes before the capacitor exploded with a loud bang. We all got a big kick out of this because this fellow happened to be one of most experienced hams. :)

Gear and Gadget Notes – 9/10/11

Here are some gear and gadget notes:

  1. Ed, WA3WSJ, has opened up the Hot Water Corner, a website devoted to Heathkit HW-xxx radios.  He says, “If you have any pictures of your Heathkit HW-xxx radios, please send then to me with a story about the rig(s). I’m sure others would like to read your story.” I need to dig out my HW-101 and take some pics of it.
  2. On the AMRAD mailing list, Terry, WB4JFI recommends the SDR Cube.  He says,

    I wanted to say how impressed that I am with George Heron’s (and OH2NLT) SDR Cube kit. I have an SDR Cube Development setup sent by George, as I am considering how to interface it to the Charleston SDR & Digilent FPGA boards. I have since ordered and received a complete SDR Cube kit, less the Softrock 6.3, which I already have. I anticipate cutting some traces, and soldering additional wires directly onto the dsPIC chip for the Charleston interfacing, so I needed my own boardset.

    The kit has excellent instructions, see the sdr-cube.com website. Each board comes prepackaged with its own parts, with SMT resistors and capacitors taped to a paper sheet, and ICs in a small anti-static bag. I have put together almost two boards so far, and everything went together very nicely. Almost Heathkit quality instructions and construction techniques.

    I normally don’t like to push a vendor, but this kit is very well done.

  3. Looking for a club construction project? Consider the Sure PS-LP11111 5~16 VDC linear DC voltage power supply kit. I think this fits the bill perfectly for a club construction project. It’s inexpensive, relatively simple to build, and when it’s complete, the builder has something useful. As one of our club members pointed out, this isn’t actually a complete power supply—it’s missing a transformer and enclosure—but it costs less than $9 in quantity. Suitable wallwart transformers can be purchased for about $5 mail order, probably less if you snoop around the next hamfest.

Heathkit Getting Back into the Kit Biz

Larry, KD8MZM, recently pointed out on our club mailing list that Heathkit is getting back into the kit business. Their Web page says:

Heathkit News

 

 

 

In late August, Heathkit will debut their new line of Do-it-Yourself kits for common around-the-house items. The first kit will be a Garage Parking Assistant (GPA). The Garage Parking assistant kit lets you build your own system that uses ultrasonic sound waves to locate your car as it enters the garage. The system signals to the driver using LED lights mounted on the wall when the car is detected and in the perfect spot for parking.

The GPA-100 kit consists of two primary assemblies – The LED Display in kit form and the pre-assembled ultrasonic range module. the kit will include everything you need to complete the project except a soldering iron and hand tools.

Next on the market will be a Wireless Swimming Pool Monitor kit followed by many more. Heathkit wants to continue to bring to its customers interesting, unique Heathkit products. Heathkit is interested in learning what types of products kit builders would like to build. Kit builders can submit their suggestions through this website using the Contact Us email.

Make: Magazine Editor Looking for Heathkit Memories

Do you have fond–or even not so fond–memories of making Heathkits? If so, Make: magazine wants to hear from you. Editor Phillip Torrone is writing a Heathkit-related column and wants to include comments from folks who grew up making these or have/had interest in them!

My first Heathkit was a DX-60B transmitter that I bought when I got my Novice ticket. Unfortunately, it didn’t work correctly after I finished it, but after a trip to one of the local Heathkit stores (there were actually two of them in the Detroit area at the time), it worked like a champ until I sold it to help finance my HW-101. I can only imagine the number of wiring errors and/or cold solder joints that the technician found.